COMPANY HEADER
Print Back

At MANAR, our plastic injection molding services set the industry standard for quality and performance. We operate five production facilities, four in the United States and one offshore, that house a large fleet of presses in the 50-ton to 2,300-ton range, giving us enormous capacity and flexibility. Our technical capabilities enable us to produce everything from single-shot designs to complex parts that require inventive tooling, automation, and unique finishes. We have extensive experience molding commodity-type, engineering-grade, and the newest high-performance plastics with high heat resistance and other special properties.

We leverage advanced molding techniques to deliver parts on time and at competitive prices. Our injection molding capabilities include overmolding, where we use two or more resins to mold a single, integrated component and insert molding, where we embed metal inserts to create an assembled part right in the mold. For more complex pieces, we use scientific molding methodology to design the part and tooling and determine key process parameters such as melt temperature, flow rate, mold temperature, fill pressure, etc. This enables us to establish and execute a process that generates the most repeatable results while optimizing the accuracy and mechanical characteristics of the molded part.

Along with general-purpose resins like polyethylene, polypropylene, polystyrene, and PVC, some examples of resins we are accustomed to molding include thermally resistant Ultem®, medical-grade Radel®, high-strength and transparent UDEL®, and high-performance engineering thermoplastics like PEEK®.

In our injection molding area, we can implement dedicated automation cells and robotics for contract manufacturing programs. We provide ISO 9001 and ISO 13485 certified quality assurance and offer a full range of additional services. Markets served include medical, consumer, industrial, aerospace, automotive, lawn & garden, and more. To learn more about our injection molding operations or request a quote, contact us directly.

Unit of Measure

Specifications

General Capabilities

N/A Custom Injection Molding & Fabrication Offshore

Product Capabilities

N/A Injection Molding Insert Molding Overmolding

Mold Process Type

N/A Gas Assist High Press Tonnage In-Mold Assembly (IMA) Two Shot

Material

N/A Acetal Acrylic Acrylonitrile Butadiene Styrene (ABS) Copolymer Polypropylene HTPE/LDPE Microcellular Nylon Polyaryletheretherketone Polycarbonate Polyester Polyetheretherketone (PEEK) Polyethylene Terephthalate (PET) Polypropylene Polystyrene Polyurethane Thermoplastic Thermoset

Additional Services

N/A Assembly Bar-Coding CNC Machining De-Gating Heat Staking Inspection Labeling Packaging Pad Printing Painting Ultrasonic Welding

Production Volume

N/A Blanket Orders High Volume Low Volume Prototype

Lead Times

N/A Emergency Services Available Quoted on Job by Job Basis Rush Services Available

Efficiency

N/A Kaizen/6S Lean Manufacturing Lights Out Manufacturing Six Sigma Certification:
      Yellow Belt
      Green Belt
      Black Belt

Certifications

N/A American Welding Society (AWS) International Organization for Standardization (ISO) Medical 13485 Underwriters Laboratories (UL)

Additional Information

Industry Focus

N/A Advertising Aerospace Agricultural & Farming Alternative Energy Appliance Commercial Appliance Residential Architecture Auto/Truck/Transportation Automation Automotive Biomedical Biopharmaceutical Biotechnology Building & Construction Chemical Chemical Manufacturing Chemical Processing Commercial Communications Computer and Electronics Construction Consumer Goods Cosmetics Cryogenic Dairy Defense Industry Dental Department of Defense (DOD) Department of Energy (DOE) Electrical Electronics Energy Food & Beverage Food Handling Food Processing Food Production Fracking Genetics Government Heating, Ventilation, and Air Conditioning (HVAC) Heavy Equipment Highway (DOT) Home Home Furnishing Household Hydraulics Ice Making Industrial Injection Molding Laboratory Laundry Liquid Propane Machine Tools Machinery Manufacturing Marine Material Handling & Processing Medical Medical Devices Military Mining Molding Municipal Nano Technology Manufacturing Natural Gas Nuclear Oil & Gas Pipeline Oil Field Oil, Gas, Petroleum Exploration Oil, Gas, Petroleum Extraction Optical Packaging Packaging & Converting Paper & Pulp Paper Mill Petrochemical Pharmaceutical Plumbing Pneumatics Power Generation Power Generation Alternative Power Generation Coal Power Generation NG Power Generation Nuclear Power Generation Solar Power Generation Wind Printing Printing & Publishing Process Gases Pulp & Paper Pulp Manufacturing Pumps Railroad Recreational Research Residential Restaurant Retail Robotics Semiconductor Specialty Machinery Telecommunications Textile Tool & Die Transportation Turf & Garden Universities & Learning Institutions Vacuum Electronics Waste Management Wastewater Water & Wastewater Treatment

Industry Standards

N/A Aerospace Industry Standard (AS) American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) American Society of Mechanical Engineers (ASME) American Welding Society (AWS) Canadian Standards Association (CSA) CE: CE mark (officially CE marking) is a mandatory conformity mark on many products placed on the single market in the European Economic Area (EEA) Department of Transportation (DOT) Federal Aviation Administration (FAA) Food And Drug Administration (FDA) International Electrotechnical Commission (IEC) International Organization for Standardization (ISO) Military Specifications (Mil-Spec) National Aerospace And Defense Contractors Accreditation Program (NADCAP) QS: It is a quality standard developed by the Automotive Industries Restriction Of Hazardous Substances (RoHS) Compliant Society of Automotive Engineers (SAE) Technical Specifications (TS), used with ISO Underwriters Laboratories (UL)

File Formats

N/A 3D ACIS Model File (SAT) AlphaCAM (AMD, ATD) AutoCAD (DWG, DWZ) Bit Mapped Graphics (BMP) Catia (CATDrawing, CATPart) Delcam (DGK, DMT) Drawing Interchange Format, or Drawing Exchange Format (DXF) Graphics Interchange Format (GIF) Initial Graphics Exchange Specification (IGES), ANSI File Format Inventor (IDW, IPT) IronCAD (ICD, ICS) Joint Photographic Experts Group (JPG or JPEG) MasterCam (MDX, MC8, MC9, SET) Portable Document Format (PDF) Product Data Exchange using STEP (PDES) Pro-E or Pro/Engineer (DRW, PRT, XPR) SolidEdge (DFT) SolidWorks (SLDPRT, SLDDRW, SLDDRT) Standard for the Exchange of Product Model Data (STEP) SurfCam (DSN) Tagged Image File Format (TIFF) TurboCAD (TCW, TCX) Unigraphics (PRT)